Enhanced visualisation of Sungrace sewing workstations with masked tailors and safety signs
Stitching floor · enhanced visualisation
Our infrastructure

Inside Our
Uniform Factory.

The people, equipment and practical experience behind every Sungrace uniform.

From CAD patterns and fabric cutting to stitching, embroidery, knitting and final packing, our manufacturing stages work together in-house in Jalandhar, Punjab.

120UBT lockstitch machines
20Pegasus M900 overlocks
11Cutters: 6 straight-knife, 4 end, 1 band-knife
In-houseFrom development through checking and packing
The people. The machines. The details.

A closer look at our craft.

Enhanced visualisation of a masked Sungrace operator beside knitting equipment, with safety instructions on the wall.

In-house knitting

Stoll multigauge knitting

Enhanced visualisation of a masked Sungrace operator beside knitting equipment, with safety instructions on the wall.

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An operator tending embroidered garment panels at a multi-head embroidery workstation.

Embroidery in progress

Multi-head embroidery

An operator tending embroidered garment panels at a multi-head embroidery workstation.

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Hands guide a white garment under the Juki button-sewing machine.

Every fastening matters

Juki button sewing

Hands guide a white garment under the Juki button-sewing machine.

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A navy blazer positioned for eyelet buttonhole work at the sewing station.

Tailored garment details

Eyelet buttonhole construction

A navy blazer positioned for eyelet buttonhole work at the sewing station.

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Images are enhanced factory visualisations based on our photographs. Edits include masks, uniforms, additional workers, room dimensions, surfaces and safety signs. Arrange a visit to see the current Jalandhar facility.

A few seconds on the factory floor

See the work in motion.

Three short, silent clips from our manufacturing floor. Press play to watch each operation.

10 seconds · silent

Fabric cutting

A short view of marked fabric layers being cut on the factory table.

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4.37 seconds · silent

Overlocking in action

A close-up of fabric handling at a Pegasus sewing workstation.

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9.88 seconds · silent

Multi-head embroidery

A view along the embroidery machine and its garment stations.

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Recorded factory footage, trimmed and colour-corrected for web playback. Clothing and surroundings in the video have not been digitally replaced.

Our complete equipment list

The Capability Behind Every Garment Detail

Our equipment covers 19 operations and capabilities across development, garment construction, branding, knitwear and finishing. Each entry explains the equipment we use and its role in making your uniforms.

01CAD pattern development

Digital pattern and marker workflow

Pattern development and marker planning help translate approved measurements into repeatable cutting instructions. Size grading, grain direction and fabric utilisation are considered before bulk cutting.

02Fabric cutting

6 straight-knife cutters · 4 end cutters · 1 band-knife cutter

Straight-knife cutting supports fabric lays; end cutters prepare clean lay ends; band-knife cutting supports controlled cutting of smaller shapes and components. The approved marker, fabric stability and operator handling remain central to accuracy.

03Fusing

Hashima 450 and 600 equipment

Our fusing setup includes Hashima 450 and 600 equipment and pneumatic fusing capability. Heat, dwell time and pressure are matched to the fabric and interlining, with trial checks before production. This supports the shape and feel of collars, cuffs and other structured components.

04Lockstitch sewing

120 UBT lockstitch machines

Under-bed thread trimming supports efficient thread management and cleaner seam ends. Operators check stitch tension and seam starts to minimise thread build-up and bird nesting, helping keep the inside of the garment as carefully finished as the outside.

05Overlocking

20 Pegasus M900 machines

Overlock operations cover raw edges and support secure, consistent seam finishing. Machine setup, thread selection and feeding are matched to the garment and fabric.

06Flatlock finishing

Pegasus equipment with edge trimming

Edge trimming supports a tidy edge as the specified flatlock or coverseam is formed. This is particularly useful where knit garments need comfortable seams and controlled stretch.

07Bone attachment / multi-needle sewing

Kansai 12-needle machine

Dedicated multi-needle capability supports our bone-attachment operations and parallel rows of stitching. Attachments, needle arrangement and stitch settings are selected around the approved garment construction.

08Elastic attachment

Flat-bed and cylinder-bed equipment

Different bed formats help operators handle flat panels and tubular openings. Elastic tension, stretch recovery and the finished opening are checked against the approved sample.

09Buttonholes

Juki buttonhole equipment

Dedicated buttonhole operations help maintain the agreed position, length and finish. Buttonholes are checked with the actual button and fabric combination.

10Button sewing

Juki button-sewing equipment

Controlled button placement and sewing support a neat, functional fastening. Thread security, alignment and the ease of fastening are checked during finishing.

11Reinforcement

Juki bartacking equipment

Bartacks reinforce selected stress points such as pocket openings and belt-loop ends. Their placement and density are specified to suit the design and fabric.

12Jacket eyelet buttonholes

AMF Reece equipment

Dedicated eyelet buttonhole capability supports tailored jacket construction. Buttonhole shape and position are reviewed alongside lapels, fronts and the selected buttons.

Retouched portrait view of the AMF Reece eyelet buttonhole machine and navy blazer
AMF Reece · a closer view of the buttonhole workstation
13Blind hemming

Strobel equipment

Blind hemming helps produce a discreet finish on suitable garments. The stitch is adjusted for fabric thickness to reduce visible marks on the face of the material.

14Thread removal

Ramsons thread-cutting and suction equipment

Thread trimming and suction support removal of loose thread ends before the garment moves through final inspection.

15Steam finishing

Ramsons steam boiler and steam presses

Steam finishing helps present collars, fronts, sleeves and hems cleanly. Temperature, steam and pressing technique are selected for the fabric and construction.

16Knitwear pressing

All-steam irons

Knitwear is finished with care for texture, shape and stretch. Controlled handling helps avoid unwanted shine, flattening and distortion.

17Checking and packing

Dedicated checking and packing equipment

Our checking and packing section uses equipment sourced from China. Garments are reviewed for appearance, size identification, quantities and the agreed packing presentation.

18Embroidery

Barudan embroidery equipment · Japan

Our Barudan embroidery machine brings school crests, company identities and approved artwork onto garments in-house. Thread colours, design size, backing and placement are reviewed with the sample to achieve a clear, balanced embroidered finish.

19Knitting

Stoll multigauge knitting equipment · Germany

Our Stoll multigauge knitting machine supports in-house development of uniform knitwear. Yarn, knit structure, panel dimensions and the intended feel are considered together when sampling sweaters, cardigans and other knitted garments.

The people behind Sungrace

Women’s Empowerment, Skills & Opportunity

Sungrace garment worker holding an I made your clothes sign; photograph retouched for presentation
The people behind every garment.

Women’s empowerment is part of the way we want our manufacturing business to grow. We place emphasis on practical skills, participation in production and meaningful opportunities to build a career in garment manufacturing.

Alongside our machinery, we value the judgement of the person handling the fabric, checking a seam and preparing the finished garment. Our commitment is to give that work respect.

Women’s participation

We encourage women to learn, contribute and develop their capabilities across garment manufacturing. Skills and experience deserve recognition in the everyday work of the factory.

Training into employment

We support training and recruitment of new candidates through collaboration with government ITI colleges, connecting practical garment skills with opportunities to work in manufacturing.

A respectful workplace

Our commitments include no child labour, wages above applicable minimum wages, compliance with applicable labour laws and strict attention to workplace respect under the POSH Act.

Looking ahead

Planning the Next Step in Cutting

Lectra automatic cutting · planned addition

We are planning to install Lectra automatic cutting equipment as a future investment. Our current cutting setup comprises six straight-knife cutters, four end cutters and one band-knife cutter, supported by CAD pattern and marker planning.

For your order, we plan production around the approved garment, fabric, size quantities and required delivery date. Share your brief so our team can discuss the appropriate manufacturing schedule.

Visit. Discuss. Develop.

Let’s Plan Your Uniform Programme

Meet the manufacturing team, discuss your sample and see how the required operations fit together. Factory visits are arranged by appointment.

Useful next steps

Follow the garment through production

Explore the steps behind developing, cutting and finishing an order.

Quality checks

Agree measurements, workmanship and acceptance requirements before production.

Factory images